Boston Lumber

Lumber Size Guide

Everything you need to know about lumber dimensions, board foot calculations, engineered lumber sizes, decking and timber frame dimensions, weight tables, coverage calculators, and reclaimed lumber sizing tolerances.

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Understanding Lumber Dimensions

One of the most common sources of confusion when working with lumber is the difference between nominal and actual dimensions. When you purchase a "2x4," you are not getting a board that is 2 inches by 4 inches. The nominal size refers to the rough-sawn dimension before the wood is dried and planed smooth. After drying and surfacing, the actual dimensions are smaller.

With reclaimed lumber, dimensions can vary even further. Older lumber was often cut to true dimensions or milled to slightly different standards than modern lumber. A reclaimed 2x4 from a 100-year-old barn may actually be closer to 2" x 4" than a modern one. This is one reason reclaimed lumber is prized: thicker, denser boards with tighter grain from old-growth timber that is no longer available from modern mills.

Below you will find detailed reference tables for every common lumber dimension, board foot calculations, engineered lumber sizes, decking and timber frame dimensions, weight-per-board-foot by species, coverage estimators for different applications, and more. Visit our yard at 37 Linden St, Medford, MA 02155 to measure and inspect reclaimed stock in person.

Nominal vs. Actual Dimensions

Softwood lumber (pine, spruce, fir, cedar) after kiln drying and surfacing

Nominal Size (in)Actual Size (in)Actual Size (mm)Difference (in)Common Uses
1 x 23/4 x 1-1/219 x 381/4 x 1/2Furring strips, shims, craft projects
1 x 33/4 x 2-1/219 x 641/4 x 1/2Lattice, trim, small shelving
1 x 43/4 x 3-1/219 x 891/4 x 1/2Trim, shelving, fence pickets
1 x 63/4 x 5-1/219 x 1401/4 x 1/2Shelving, siding, fence boards
1 x 83/4 x 7-1/419 x 1841/4 x 3/4Shelving, sheathing, wainscoting
1 x 103/4 x 9-1/419 x 2351/4 x 3/4Wide shelves, tabletops, paneling
1 x 123/4 x 11-1/419 x 2861/4 x 3/4Wide shelving, cabinet sides
2 x 21-1/2 x 1-1/238 x 381/2 x 1/2Furring, stakes, balusters
2 x 31-1/2 x 2-1/238 x 641/2 x 1/2Light framing, furring
2 x 41-1/2 x 3-1/238 x 891/2 x 1/2Wall framing, general construction
2 x 61-1/2 x 5-1/238 x 1401/2 x 1/2Floor joists, wall framing, decking
2 x 81-1/2 x 7-1/438 x 1841/2 x 3/4Floor joists, rafters, headers
2 x 101-1/2 x 9-1/438 x 2351/2 x 3/4Floor joists, headers, beams
2 x 121-1/2 x 11-1/438 x 2861/2 x 3/4Joists, rafters, stair stringers
4 x 43-1/2 x 3-1/289 x 891/2 x 1/2Posts, columns, porch railings
4 x 63-1/2 x 5-1/289 x 1401/2 x 1/2Posts, beams, heavy framing
6 x 65-1/2 x 5-1/2140 x 1401/2 x 1/2Heavy posts, timber framing
6 x 85-1/2 x 7-1/2140 x 1901/2 x 1/2Beams, timber framing
8 x 87-1/2 x 7-1/2190 x 1901/2 x 1/2Heavy beams, timber framing
8 x 127-1/2 x 11-1/2190 x 2921/2 x 1/2Major structural beams
10 x 109-1/2 x 9-1/2241 x 2411/2 x 1/2Large posts, timber frame bents
12 x 1211-1/2 x 11-1/2292 x 2921/2 x 1/2Major timbers, bridge beams

Note on reclaimed lumber: Reclaimed boards often measure closer to true nominal dimensions because they were milled before modern surfacing standards were adopted. A reclaimed 2x4 might measure 1-3/4" x 3-3/4" or even a full 2" x 4". Always verify dimensions before planning your project. We can custom-mill reclaimed stock to any dimension you need.

Hardwood Lumber Thickness

Hardwood is sold in quarter-inch increments, referred to as "quarter" sizing

Quarter DesignationRough Thickness (in)Surfaced 1 Side (S1S)Surfaced 2 Sides (S2S)Metric (mm) RoughTypical Applications
3/4 (Three Quarter)3/4"5/8"9/16"19Small crafts, thin panels, drawer bottoms
4/4 (Four Quarter)1"7/8"13/16"25Furniture, cabinetry, general woodworking
5/4 (Five Quarter)1-1/4"1-1/8"1-1/16"32Tabletops, heavy shelving, decking
6/4 (Six Quarter)1-1/2"1-3/8"1-5/16"38Table legs, thick shelves, workbenches
7/4 (Seven Quarter)1-3/4"1-5/8"1-9/16"44Heavy furniture, stair treads
8/4 (Eight Quarter)2"1-7/8"1-13/16"51Thick tabletops, mantels, bench tops
10/4 (Ten Quarter)2-1/2"2-3/8"2-5/16"64Turning blanks, heavy beams, sculptures
12/4 (Twelve Quarter)3"2-7/8"2-13/16"76Carving blanks, large turning, structural
16/4 (Sixteen Quarter)4"3-7/8"3-13/16"102Heavy timber, posts, large sculptures

Engineered Lumber Dimensions

Standard sizes for LVL, glulam beams, and I-joists used in modern and hybrid construction

LVL (Laminated Veneer Lumber)

Used for headers, beams, and rim boards

WidthCommon Depths
1-3/4"5-1/2", 7-1/4", 9-1/4", 9-1/2", 11-1/4", 11-7/8", 14", 16", 18"
3-1/2"5-1/2", 7-1/4", 9-1/4", 11-1/4", 14", 16", 18"
5-1/4"7-1/4", 9-1/4", 11-1/4", 14", 16", 18"
7"9-1/4", 11-1/4", 14", 16", 18"

Glulam Beams

Used for exposed beams, posts, and long-span headers

WidthCommon Depths
3-1/8"6", 7-1/2", 9", 10-1/2", 12", 13-1/2", 15"
5-1/8"6", 7-1/2", 9", 10-1/2", 12", 13-1/2", 15", 16-1/2", 18"
6-3/4"9", 10-1/2", 12", 13-1/2", 15", 16-1/2", 18", 19-1/2", 21"
8-3/4"12", 13-1/2", 15", 16-1/2", 18", 19-1/2", 21", 22-1/2", 24"

I-Joists (TJI)

Used for floor and roof framing

DepthFlange WidthMax Span (approx.)
9-1/2"1-3/4" or 2-5/16"14-16'
11-7/8"1-3/4" or 2-5/16"17-20'
14"1-3/4" or 2-5/16"20-24'
16"1-3/4" or 2-5/16"24-28'
18"2-5/16" or 3-1/2"28-32'
20"2-5/16" or 3-1/2"30-36'

Decking Dimensions

NominalActualMaterialNotes
5/4 x 61" x 5-1/2"Treated, cedar, compositeStandard residential deck board
2 x 41-1/2" x 3-1/2"Treated pine, cedarNarrow deck boards, railings
2 x 61-1/2" x 5-1/2"Treated, cedar, redwoodMost common deck board size
2 x 81-1/2" x 7-1/4"Treated, cedarWide deck boards, benches
2 x 101-1/2" x 9-1/4"Treated pineDeck joists, stair stringers
2 x 121-1/2" x 11-1/4"Treated pineDeck beams, long-span joists
4 x 43-1/2" x 3-1/2"Treated, cedarDeck posts (up to 4' high)
6 x 65-1/2" x 5-1/2"Treated, cedarDeck posts (over 4' high)

Timber Frame Dimensions

SizeTypical UseWeight (Doug Fir, per LF)
4 x 6Purlins, secondary rafters4.7 lbs
6 x 6Posts, small beams, braces8.0 lbs
6 x 8Principal rafters, floor beams10.7 lbs
6 x 10Ridge beams, floor beams13.3 lbs
8 x 8Main posts, tie beams14.2 lbs
8 x 10Summer beams, heavy rafters17.8 lbs
8 x 12Major beams, girders21.3 lbs
10 x 10Main posts, bent girts22.2 lbs
10 x 12Summer beams, main girders26.7 lbs
12 x 12Sill beams, main posts32.0 lbs
12 x 16Major girders, bridge beams42.7 lbs

Board Foot Calculator

Understanding board feet (BF) -- the standard unit for purchasing hardwood and reclaimed lumber

The Formula

Board Feet = (T x W x L) / 144

Where T = Thickness (in), W = Width (in), L = Length (in)

A board foot is a volume measurement equal to a piece of wood 12 inches long, 12 inches wide, and 1 inch thick (144 cubic inches). It is the standard unit for buying and selling hardwood lumber in North America.

Alternative formula: If your length is in feet instead of inches:

Board Feet = (T x W x L) / 12

Where T = Thickness (in), W = Width (in), L = Length (ft)

Quick tip: For hardwood, use the nominal (rough) thickness when calculating board feet. A 4/4 board is counted as 1" thick even if surfaced down to 13/16".

Example Calculations

A 4/4 board, 6" wide, 8' long

(1 x 6 x 96) / 144 = 4.0 BF

or (1 x 6 x 8) / 12 = 4.0 BF

An 8/4 board, 10" wide, 12' long

(2 x 10 x 144) / 144 = 20.0 BF

or (2 x 10 x 12) / 12 = 20.0 BF

A 5/4 board, 8" wide, 6' long

(1.25 x 8 x 72) / 144 = 5.0 BF

or (1.25 x 8 x 6) / 12 = 5.0 BF

A 6/4 board, 5" wide, 10' long

(1.5 x 5 x 120) / 144 = 6.25 BF

or (1.5 x 5 x 10) / 12 = 6.25 BF

A 12/4 board, 12" wide, 8' long

(3 x 12 x 96) / 144 = 24.0 BF

or (3 x 12 x 8) / 12 = 24.0 BF

Weight per Board Foot by Species

Approximate weight at 8% moisture content -- useful for shipping estimates and structural calculations

SpeciesDensity (lbs/ft³)Weight per BF (lbs)Weight per 100 BF (lbs)Category
Eastern White Pine252.08208Light
Hemlock282.33233Light
Cypress322.67267Medium-Light
Douglas Fir322.67267Medium-Light
Poplar292.42242Light
American Chestnut302.50250Medium-Light
Eastern Red Cedar332.75275Medium
Cherry352.92292Medium
Black Walnut383.17317Medium
Heart Pine393.25325Medium-Heavy
White Ash423.50350Heavy
Yellow Birch433.58358Heavy
Red Oak443.67367Heavy
Hard Maple443.67367Heavy
American Beech453.75375Heavy
White Oak473.92392Heavy

Coverage Calculations by Application

How many board feet, linear feet, or square feet you need for different applications

Flooring Coverage

Board WidthBF per 100 SFAdd Waste
2-1/4" strip100 BF+15-20%
3-1/4" plank100 BF+15-20%
5" plank100 BF+15-20%
7" wide plank100 BF+15-20%
T&G (any width)115-120 BF+15-20%

T&G: tongue-and-groove profiles reduce coverage by 10-15% due to overlap.

Siding Coverage

ProfileBF per 100 SFOverlap Factor
Clapboard (6")130-140 BF1" overlap
Board & Batten120-130 BF1/2" overlap
Shiplap (6")115-120 BF3/8" overlap
Channel Siding115-120 BF1/2" overlap
Vertical T&G110-115 BFStandard T&G

Add 10-15% for waste. Add 5% for gable ends and trim cuts.

Decking Coverage

Board SizeLF per 100 SFSpacing
5/4 x 6 (actual 5-1/2")220 LF1/8" gap
2 x 4 (actual 3-1/2")340 LF1/8" gap
2 x 6 (actual 5-1/2")220 LF1/8" gap
2 x 8 (actual 7-1/4")167 LF1/8" gap
1 x 4 (actual 3-1/2")340 LF1/8" gap

Add 10-15% for waste. Diagonal patterns add 15-20%.

Stack & Bundle Sizes for Ordering

Bundle TypeTypical BFApprox. Weight
Small bundle (4/4 random)50-100 BF150-400 lbs
Standard unit (4/4 hardwood)500-600 BF1,500-2,200 lbs
Standard unit (softwood)300-500 BF700-1,200 lbs
Beam lot (6x6 to 8x8)200-400 BF600-1,500 lbs
Timber lot (10x10+)300-800 BF1,000-3,000 lbs
Pallet of shorts (under 4')100-200 BF300-700 lbs
Flooring bundle (T&G)200-300 SF600-1,100 lbs

Reclaimed Lumber Sizing Tolerances

Reclaimed lumber does not conform to modern ASTM dimensional tolerances. Due to its age, previous use, and the milling standards of its era, reclaimed stock exhibits wider dimensional variation than new lumber. Below are typical tolerances for reclaimed lumber at Boston Lumber.

CategoryTolerance
Rough-sawn thickness+/- 1/8" to 1/4"
Rough-sawn width+/- 1/8" to 3/8"
Surfaced thickness (after planing)+/- 1/32"
Surfaced width (after ripping)+/- 1/16"
Length (rough)+/- 1" (cut long, never short)
Length (cut to spec)+/- 1/16"
Hand-hewn beams (cross-section)+/- 1/2" to 1" per face
Tongue & groove fitTight fit, 1/64" gap max

Board Feet Quick Reference

Board feet per piece for common 4/4 (1" thick) lumber sizes

Width4' Long6' Long8' Long10' Long12' Long14' Long16' Long20' Long
2"0.671.001.331.672.002.332.673.33
3"1.001.502.002.503.003.504.005.00
4"1.332.002.673.334.004.675.336.67
5"1.672.503.334.175.005.836.678.33
6"2.003.004.005.006.007.008.0010.00
8"2.674.005.336.678.009.3310.6713.33
10"3.335.006.678.3310.0011.6713.3316.67
12"4.006.008.0010.0012.0014.0016.0020.00
14"4.677.009.3311.6714.0016.3318.6723.33
16"5.338.0010.6713.3316.0018.6721.3326.67

Multiplier for thicker stock: For 5/4 lumber, multiply values by 1.25. For 6/4, multiply by 1.5. For 8/4, multiply by 2. For 12/4, multiply by 3. For 16/4, multiply by 4.

Standard Lumber Lengths

Available lengths for dimensional lumber, hardwood, and reclaimed stock

Softwood Dimensional

FeetInchesMeters
6'72"1.83
8'96"2.44
10'120"3.05
12'144"3.66
14'168"4.27
16'192"4.88
18'216"5.49
20'240"6.10
22'264"6.71
24'288"7.32

Hardwood Random Lengths

Hardwood is typically sold in random widths and lengths:

GradeMinRange
FAS6'8'-16'
FAS One Face6'8'-16'
Select6'6'-14'
No. 1 Common4'4'-12'
No. 2 Common3'3'-10'
No. 3 Common2'2'-8'

Reclaimed Lumber

Lengths vary based on source structure:

SourceRange
Barns & Farmsteads4'-20'+
Industrial Buildings6'-24'+
Factories & Mills8'-30'+
Railroad Ties8'-9'
Shipping Pallets3'-4'
Gymnasium Floors1'-8'
Wine/Whiskey Barrels2'-3'
Fence/Corral Boards6'-16'

Metric Conversion Reference

Quick conversion tables for international customers

InchesMillimetersCentimeters
1/4"6.3500.635
1/2"12.7001.270
3/4"19.0501.905
1"25.4002.540
1-1/2"38.1003.810
2"50.8005.080
3"76.2007.620
3-1/2"88.9008.890
4"101.60010.160
5-1/2"139.70013.970
7-1/4"184.15018.415
9-1/4"234.95023.495
11-1/4"285.75028.575
FeetMetersCentimeters
1'0.30530.48
2'0.61060.96
4'1.219121.92
6'1.829182.88
8'2.438243.84
10'3.048304.80
12'3.658365.76
14'4.267426.72
16'4.877487.68
20'6.096609.60
24'7.315731.52

Volume: 1 board foot = 2,359.74 cm³ = 0.002360 m³

Weight estimates: Softwood averages 25-35 lbs/ft³ (400-560 kg/m³). Hardwood averages 35-55 lbs/ft³ (560-880 kg/m³).

Size Guide FAQs

Common questions about lumber dimensions, sizing, and ordering

Why are nominal and actual dimensions different?

When lumber is first sawn from a log, it is cut to the nominal dimension (e.g., 2 inches). During drying and planing (surfacing), material is removed from all faces, reducing the final actual dimension. Modern standards (established in the 1960s) define the amount of material removed during surfacing: 1/2 inch from each dimension for lumber 2 inches and thicker, and 1/4 inch for lumber under 2 inches. Reclaimed lumber often predates these standards and may be closer to true nominal size.

Can you custom-mill reclaimed lumber to specific dimensions?

Yes. Our on-site milling facility can surface, rip, resaw, and profile reclaimed lumber to any dimension you need. We can match existing dimensions for renovation projects, create non-standard sizes, or produce traditional profiles that are no longer commercially available. Custom milling fees depend on the complexity of the work and the volume of material. Contact info@boston-lumber.com for a milling quote.

How do I convert between board feet, linear feet, and square feet?

Board feet is a volume measurement (T x W x L / 144 in cubic inches). Linear feet measures length only. Square feet measures area. To convert: for 4/4 (1-inch) lumber, 1 BF = 1 square foot of coverage. For thicker stock, divide BF by the thickness in inches to get square footage. For linear feet, multiply the square footage by 12 and divide by the board width in inches.

What is the difference between rough-sawn and surfaced lumber?

Rough-sawn lumber comes straight from the saw with a textured surface and slight dimensional variation. Surfaced lumber (also called planed, dressed, or S4S -- surfaced four sides) has been run through a planer to create smooth, consistent faces and edges. Surfacing removes approximately 1/16 to 1/8 inch from each face. Rough-sawn is less expensive and preferred when the surface will be hidden or when you want to plane to your own exact dimension.

How should I measure reclaimed lumber before ordering?

Measure actual dimensions (not nominal) at multiple points along each board, as reclaimed lumber can vary. Measure thickness, width, and length. Note any taper (width change along the length). Measure at the narrowest point if you need a guaranteed minimum dimension. For large orders, provide us with your cutting list and we will calculate the total board footage needed, including waste factor.

What waste factor should I use when ordering reclaimed lumber?

We recommend 15-20% waste factor for reclaimed lumber, compared to the standard 10% for new lumber. The additional waste accounts for nail holes, end checks, unusable sections, and the natural variation in reclaimed stock. For tongue-and-groove applications, add another 10-15% for the material lost to the profile overlap. For complex cutting patterns (herringbone, diagonal), add 20-25% waste factor.

Can reclaimed lumber be obtained in widths over 12 inches?

Yes, and this is one of the great advantages of reclaimed lumber. Old-growth trees produced much wider boards than modern plantation-grown timber. We regularly stock reclaimed boards 14 to 24 inches wide in species like white pine, chestnut, and oak. Widths over 18 inches command a premium due to their rarity, but they are available. These wide boards are prized for tabletops, bar tops, and architectural paneling.

How do I estimate shipping weight for my order?

Use our weight-per-board-foot table above. Multiply the weight per BF by your total board footage. For example, 500 BF of white oak at 3.92 lbs/BF = approximately 1,960 lbs. Add 5-10% for banding, stickers, and pallet weight. For rough estimates: softwood orders average about 2.5 lbs/BF and hardwood orders average about 3.5 lbs/BF. Reclaimed wood may be slightly lighter than new stock of the same species due to long-term drying.

Need Help Choosing the Right Size?

Our team has decades of experience with reclaimed lumber dimensions. We can help you determine exactly what you need for your project and custom-mill any size from our reclaimed inventory.

Visit us at 37 Linden St, Medford, MA 02155 or email info@boston-lumber.com for sizing assistance.